The 23rd Annual WMI Workshop on
Design, Operation and Maintenance
of Circular and Band Saws
March 10-11, 2008


PROGRAM TOPICS


Introduction
  • Economics of sawing variation and potential gains in lumber recovery using thin kerf accurate sawing and sawing options to improve profits

  • Wood characteristics and properties which are of concern when sawing – video on rupture patterns in cutting wood

Saw Blade Material Properties, Coatings and Lubrication
  • Tensile strength, hardness, thermal expansion
  • Stainless steel and variable thickness designs
  • Circular saw designs and saw noise
  • Saw blade coatings, chrome plating and lubrication

Vibration and Stability of Circular and Band Saws
  • Sources of saw vibration, vibration modes and associated natural frequencies - video
  • CSAW computer program for calculating critical and supercritical speeds and predicting operating speeds for circular saws
  • Instability mechanism of band saws including causes of washboarding
  • High speed band mills and active saw guides

Stresses in Circular and Band Saws and Saw Stiffness and Stability
  • Thermal and tensioning stresses
  • Rotational stresses in circular saws, saw stiffness and stability

Saw Tooth and Gullet Design and Side Clearance
  • New approaches to saw tooth and gullet design
  • Industrial experience with variable pitch (saw tooth spacing)
  • Effect of side clearance on guided saw cutting accuracy

Dulling of Saw Teeth and Methods for Improving Wear Resistance
  • Wear mechanisms during sawing of wood and wood based products
  • Saw tooth tipping with a new grades of Stellite, tungsten carbide, cermet materials and PCD tips
  • Saw tip failure and gullet cracks analysis and how to avoid them

Circular and Band Saw Feeds and Speeds
  • Saw blade speed and optimum rate of sawing for band saws as well as single and double arbor circular gang saws

Circular Saw Guiding Systems and New Arbor Designs
  • Blade-guide interaction - single and multiple pairs of guides
  • Shape and size considerations and lubrication aspects
  • Overview of design developments for circular saw arbors

Methods and Equipment for On-line Control of Sawing Performance
  • On-line control of saw vibration and stability
  • Computerized on-line band saw monitoring systems for increased productivity
  • Double arbor gang edger’s feed rates and control of mismatch
  • On- line Lumber Size Control Using SizeCheck® Program

Procedures and Equipment for Maintenance of Circular and Band Saws
  • Saw tensioning methods and its control
  • Band saw tracking: The effect of saw tensioning, back crown and strain

Problems and Solutions in the Operation and Maintenance of Circular and Band Saws
  • Saw tipping and grinding: problems and solutions
  • Sources of band saw cracks and how to avoid them
  • Machinery maintenance problems relevant to sawing on primary and secondary equipment
  • Saw tracking and management software

Machine Safeguarding and Worker Safety
  • Review of causes of several accidents in sawmills and how they could have been avoided

 

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________________________________________________________

Wood Machining Institute
P.O. Box 476
Berkeley, CA 94701 USA
Tel: 1-925-943-5240; Fax: 1-925-945-0947
e-mail: szymani@woodmachining.com
www.woodmachining.com